NASA’s Ares I Rocket Passes Review To Reach Critical Milestone

NASA has taken a major step toward building the nation’s next generation launch vehicle with Wednesday’s successful completion of the Ares I rocket preliminary design review.

Starting in 2015, the Ares I rocket will launch the Orion crew exploration vehicle, its crew of four to six astronauts, and small cargo payloads to the International Space Station. The rocket also will be used for missions to explore the moon and beyond in the coming decades.

The preliminary design review is the first such milestone in more than 35 years for a U.S. rocket that will carry astronauts into space. The review was conducted at NASA’s Marshall Space Flight Center in Huntsville, Ala. It examined the current design for the Ares I launch vehicle to assess that the planned technical approach will meet NASA’s requirements for the fully integrated vehicle. That ensures all components of the vehicle and supporting systems are designed to work together.

“This is a critical step for development of the Ares I rocket,” said Rick Gilbrech, associate administrator of the Exploration Systems Mission Directorate in Washington. “Completing the preliminary design review of the integrated vehicle demonstrates our engineering design and development are on sound footing, and the Ares I design work is taking us another step closer to building America’s next mode of space transportation.”

The preliminary design review included more than 1,100 reviewers from seven NASA field centers and multiple industry partners. The review is the final step of this design process. Teams representing each major part of the Ares I rocket — the upper stage engine, first stage and upper stage — all have conducted similar reviews during the past year.

The preliminary design review is one of a series of reviews that occurs before actual flight hardware can be built. As the review process progresses, more detailed parts of the vehicle design are assessed to ensure the overall system can meet all NASA requirements for safe and reliable flight. This process also identifies technical and management challenges and addresses ways to reduce potential risks as the project goes forward.

“Risk assessment is a very important part of the process,” said Steve Cook, manager of the Ares I rocket at Marshall. “It allows us to identify issues that might impact the Ares I rocket. For example, we identified thrust oscillation – vibration in the first stage – as a risk. In response to this issue, we formed an engineering team. The team conducted detailed analyses and reviewed previous test data, and then recommended options to correct the problem.”

“We intend to hold a limited follow-up review next summer to fully incorporate the thrust oscillation recommendations into the stacked vehicle design,” Cook added. “Identifying risks that can impact the project and resolving them is a necessary and vital part of the development process.”

With the completion of this review, each element of the Ares I rocket will move to the detailed design phase. A critical design review will mark the completion of the detailed design phase and allows for a more thorough review of each system element to ensure the vehicle design can achieve requirements of the Ares program.

This week, the J-2X engine will be the first Ares I element to kick off the critical design review process. The engine will power the Ares I upper stage to orbit after separation from the first stage.

“We’re excited about getting into full system engine tests with the new J-2X engine,” Cook said. “This will be one of the safest, most affordable and highest performing rocket engines ever built, and testing is critical as we begin preparation for future flights.”

Marshall manages the Ares projects and is responsible for design and development of the Ares I rocket and Ares V heavy cargo launch vehicle. NASA’s Johnson Space Center in Houston manages the Constellation Program, which includes the Ares I rocket, the Ares V vehicle, the Orion crew capsule and the Altair lunar lander. NASA’s Kennedy Space Center in Florida is responsible for ground and launch operations. The program also includes multiple project element teams at NASA centers and contract organizations around the U.S.

For more information about the Ares rockets, visit:

http://www.nasa.gov/ares

For more information about NASA’s Constellation Program, visit:

http://www.nasa.gov/constellation

How large is an Orion Capsule?

Have you ever wondered how much space there is inside an Orion capsule? NASA tells us more than in Apollo was, and it will carry up to a crew of six. Damaris B. Sarria, who wants to become an astronaut, has found some really nice picture. Here is one of them, for the other – and some great reading – please visit Damaris’ blog.

A mockup Orion crew module.

It looks really tiny, doesn’t it? Compare it to the man in front of it. I wonder how it will be to stay in there to reach the moon. Obviously, the comfortable days of the space shuttle will not be seen again any time soon…

Ares, Constellation, Orion, …

Sounds like pretty new terms? They are all about NASA’s next space program. The Constellation program is simply what is also called the “Vision for Space Exploration“.

In short, it means that new launchers and crew vehicles will be developed to ferry people to the international space station ISS, later on to the moon and even later to Mars. Ares is what the launchers are being called. Ares I will be the rocket that launches humans into space while Ares V is a heavy-lift rocket used to launch the heavy equipment. Finally, Orion is the name of the new crew capsules, also known as “Crew Exploration Vehicle”.

It looks quite doable to return to the moon, but sending humans to Mars is much more challenging. A lot of work needs to be done to solve the issues. I am sure they can be solved if we try hard enough, but the question is if there will be budget allocated to do so.

The Constellation program borrows heavily both from the Apollo as well as the Space Shuttle programs. For example, the overall launcher and capsule design is based on Apollo. The shuttle program contributes its boosters. Some folks tend to say that Constellation becomes more and more an Apollo V2, especially as the budget is quite constrained. It is not yet clear how far resuable the Orion capsules will be.

In my blog, I write about Constellation, Ares and Orion. While it is quite early to know any specifics, it is an interesting time to watch development. If you are interested in a specific topic, just follow the relevant labels.

Space Shuttle

space shuttleI thought its time to write a bit about the space shuttle itself. As many say, it is the world’s most complex machine ever built.

The space shuttle made its maiden flight on April, 12th 1981 and will, based on current plans, be retired in 2010 after completing the construction of the international space station, its current primary target.

The space shuttle was developed as a replacement for the Apollo spacecrafts. Contrary to Apollo, it can reach low earth orbit, only. It is not capable to go to the moon.

The space shuttle’s major components are the boosters, external tank and the orbiter. The orbiter is the airplane-shaped white “ship” that is commonly called “the shuttle”, though it is only part of it. The reddish external tank contains ascent fuel. And the white booster rockets on the sides of the external tank provide the main propulsion for the initial flight phase after launch.

Its main feature was reusability of most parts
. Only the external tank is lost on launch, the boosters glide back to earth on parachutes after separation from the craft. The initial design called for huge savings from that fact – something the space shuttle could not life up to. Some sources quote that NASA expected to have as much as one flight per week and the shuttle to replace all other launch vehicles. In practice, only a few launches per year were achievable and each of them being much more expensive than initially thought.

The space shuttle program was compromised by budget cuts in its early design phase. Initially, it was planned to have the actual orbiter sitting on top of the external tank and boosters. There would obviously be a different design for the main engines in this concept, too. The then-chosen configuration with the orbiter being mounted to the side of these components is a trouble source until today. It exposes the shuttle to launch debris, for example parts of the external tanks foam isolation that fall off during launch.

Launch debris is very hard to avoid. On launch, each spacecraft is shaken quite well. So chances are great something will go off. With all designs but the space shuttle, this poses no problem, because no vital system can be hit by such debris. If you look at Apollo-days Saturn V launches, you will see lots of ice falling off, but the crew capsule and their support system sat well protected above the debris source. Consequently, NASA’s new constellation moon program designs an Apollo-like craft with the vital systems again sitting on top of the launch propulsion system.

In my personal opinion, the space shuttle is a good example why budget constrains should not overrule engineering decisions. NASA paid badly for the initial savings…

Besides that problem, the space shuttle is an incredible and fascinating machine. Among its many great achievements is the delivery and continued servicing of the Hubble Space Telescope. Also, construction of the international space station ISS depends on space shuttles doing the heavy hauling. The space shuttle is also the only spacecraft ever capable to capture massive satellites in orbit and deliver them back to earth.

The space shuttle is also very inspiring. Viewing a space shuttle launch is a special experience.

space shuttle launch

Astronauts also praise the space shuttle for its roominess and the smooth ascent and descent, which puts very low G-forces on the crew.

NASA’s future constellation space program borrows heavily both at the space shuttle and Apollo programs. It is expected to get the best of two worlds. For example, Ares rockets will fly modified space shuttle boosters.

So while the space shuttle has some weaknesses, it is a very successful craft that not only contributed significantly to science, but will also help pave the way to the Moon, Mars and beyond. In my personal opinion, even the weaknesses were kind of success: they proved which things needed to be done differently. And, of course, a lot of issues were already fixed during the lifetime of the space shuttle program.

Currently, the shuttle fleet is set to retire in 2010. This is a political decision not backed by hard technical fact. In my personal opinion, I would like to see the space shuttle flying at least once a year until the Ares I and Orion vehicles are ready to launch. Of course, I do not know exactly what this requires, but I am a bit hesitant to leave access to the international space station just to the Russians. I also doubt that there will really be a “just” six-year inability of carrying humans into space – the Constellation program already has some of its schedule’s slipping. And with an endeavor as complex Constellation, it would be wise to count on some more schedule slips. I wouldn’t be surprised if the first Ares manned flight will not happen before 2018…

The space shuttle has received numerous fixes both in procedures and technology. It is more capable than ever before. It is safer than ever before. Wouldn’t it be wise to count on it as long as its successor is not ready?

Spaceports: Obama Would Delay Moon Return

I have some time to review other space blogs right now (an advantage of doing business with the US – if it is a holiday over there, I’ve some spare time, too ;)). I read this interesting report on potential cuts into NASA’s budget:

Spaceports: Obama Would Delay Moon Return

I do not like the idea at all. What needs to be known is that the money that fuels NASA’s Constellation moon program already is taken from the regular budget. There was no budget increase that came together with the plan to go to the moon again. NASA’s science program is already suffering very badly.

If now additional funds are taken from NASA’s budget, that would IMHO severely compromise NASA’s ability to do useful missions. Not to mention that fact that it would be depending on Russia for all its manned space flight activities for at least a decade.

Even though I am German, I do not at all like this idea. But, granted, it’s the same problem everywhere: Germany cut the space budget that much that even though we have a number of slot in current ESA and NASA missions, we do not have any funding left to use them :( …

Apollo Mission in Pictures…

I just found a nice link I’d like to share – it is a nice, quick look at NASA’s Apollo mission in pictures. I personally think that the new “moon race” carried out now is at least as interesting as the Apollo missions. And I find it very interesting that the NASA’s Constellation program is building on so many Apollo concepts.

Give the link a try, the pictures are really inspiring. BTW: does anybody have a recording of the old moon TV coverage? Having a few samples online would be really great…

Unlinke Apollo, Orion will touchdown on land

Early tests of the Orion landing phase...I just read an interesting article. With the Constellation program re-using so many of the clever Apollo-day concepts, I was under the impression that Orion capsules would splash down into the pacific, too. But I was (probably) wrong.

NASA engineers plan to do Orion touchdowns on land – just like the Russian Soyuz capsules. While it is challenging to do a land touchdown, it has a number of advantages. The Orion capsule is reusable (planned to be usable for up to ten missions). A splashdown in salt water means a lot of corrosion potential and thus a number of problems. It also requires an expensive fleet of recovery ships. So NASA has its preferences. On the picture, you can see testing of airbags that should absorb some of the remaining energy after the descent (though it is not expected to be much, Orion glides down on parachutes).

The landing area is supposed to be in the western Unites States. That comes at no surprise, a lightly populated area is definitely a plus for such an endeavor.

An ocean splashdown, however, is yet not fully ruled out. NASA keeps this option in case it is needed.

If you’d like to dig down into all the details, I recommend this Scientific American Article.

Test of Orion Escape System

model of Orion crew capsule with escape system at the topNASA’s Orion crew capsule is getting more and more a reality. I just received an interesting HSFNEWS news release telling that test of the escape system will happen soon.

Report #H07-252

GROUNDBREAKING SIGNALS START OF NASA’S CONSTELLATION FLIGHT TESTS

LAS CRUCES, N.M. – With less than a year until flight tests of NASA’s Constellation Program, work is under way on a launch pad that will host the first of those tests. Workers broke ground on a pad where the agency will test a launch abort system for the new Orion spacecraft at the U.S. Army’s White Sands Missile Range near Las Cruces, N.M.

Orion’s launch abort system will carry astronauts to safety in the event of a problem on the launch pad or during the spacecraft’s climb to orbit. The first of five tests of the system, known as Pad Abort 1 or PA-1, is scheduled for fall 2008. Data from the series will help engineers refine the design of the launch abort system.

“Flight tests are where the rubber meets the road. These tests will help validate our designs or correct any flaws,” said Skip Hatfield, Orion Project Manager at NASA’s Johnson Space Center, Houston. “The goal here is simple: to provide our astronauts a route to safety should anything go wrong at a launch.”

The first launch abort test will include a mock-up of the Orion capsule on the pad. An abort motor will fire for two seconds, sending the boilerplate crew module to an altitude of one mile. Three 116-foot diameter parachutes will deploy to slow the mock crew capsule for landing.

Constellation is developing the Orion spacecraft to send astronauts to the International Space Station and to the moon. Orion will be launched atop an Ares I rocket. The program is also developing a heavy-lift rocket, Ares V, to enable cargo missions to the moon. NASA plans to set up a lunar outpost by 2020, where astronauts will prepare for possible future missions to Mars and other destinations in the solar system.

Video of the groundbreaking ceremony will be available Thursday on NASA Television Video File. For NASA TV downlink, schedule and streaming video information, visit:

http://www.nasa.gov/ntv

To learn more about NASA’s space exploration plans, visit:

www.nasa.gov/exploration

NASA goes to the Moon again …

Cresent Earth rises above lunar horizon (taken by Apollo 17)
On December, 19th 1972 Apollo 17 splashed down into the Pacific. This ended the last and very successful Apollo program. Since then, mankind has reached no farther out than to low earth orbit. Think about it: the international space station ISS is roughly a thousand times closer to earth then the moon is!

Reaching the moon is complicated and it also is very risky compared to the ISS. The ISS is inside earth geomagnetic field, relieving NASA of most worries about cosmic radiation. It can quickly be evacuated in case of emergency. And, and, and …

But NASA is now up to this challenge. As announced by president Bush on January, 14th, 2004, the “Vision for Space Exploration” calls for returning humans to the moon by 2020. Unfortunately, the president’s announcement was not coupled with a major NASA budget increase, so the effort is even more challenging (and unfortunately eating up on the scientific budget, which is under much criticism).

While the 2020 deadline will probably not be met, NASA is very serious about going to the moon. Under the so-called “Constellation” program, new rocket boosters (Ares I and Ares V) as well as a new crew vehicle (Orion) will be developed. Initially, they will be used to ferry humans to the international space station (read my article “Orion as a Space Shuttle Successor“). For that, the Orion capsule as well as the Ares I rocket needs to be ready. Work on both of them is under way with an Ares I test flight being planned for 2009 (the 2009 date is already a departure from the schedule).

Early NASA concept of a moon base.The ultimate goal of the moon flights is to set up a permanent moon base – an undertaking that sound complicated, but doable with current and upcoming technology.

After that, NASA shall go and send humans to Mars. This is extra-challenging and requires a number of very good solutions to extremely hard to solve problems. In the very long term, mankind will probably be smart enough to overcome them, but I personally do not expect any immediate results.

I think it is also safe to assume that the new challenges NASA faces will bring up great technology that in the long term also serves all of us down on Earth very well. That new technology will make our everyday life easier and medicine will definitely benefit from research on space radiation. Maybe this technology is the biggest plus of the Constellation program (except, of course, for the inspiration it offers).

So whatever it is – the next years are extremely interesting in astronautics. And, if at all possible, I’ll try to stay on top of the news with my blog!

NASA Tests Lunar Habitat in Extreme Aantartic Environment

After I had started to pull over NASA’s HSFNEWS mission status reports to my blog, I thought it is a good idea to do this in the future, too. After all, NASA doesn’t even archive HSFNEWS, even though it is highly interesting. So here we go with the first non-shuttle issue ;) I hope you enjoy reading them.


Report #H07-251

NASA TESTS LUNAR HABITAT IN EXTREME ANTARCTIC ENVIRONMENT

WASHINGTON – NASA will use the cold, harsh, isolated landscape of Antarctica to test one of its concepts for astronaut housing on the moon. The agency is sending a prototype inflatable habitat to Antarctica to see how it stands up during a year of use.

Agency officials viewed the habitat Wednesday at ILC Dover in Frederica, Del., as it was inflated one last time before being packed and shipped to Antarctica’s McMurdo Station. NASA is partnering on the project with the National Science Foundation, Arlington, Va., which manages McMurdo Station, and ILC Dover, the company that manufactured the prototype structure. All three organizations will share data from the 13-month test, which runs from January 2008 to February 2009. An inflatable habitat is one of several concepts being considered for astronaut housing on the moon.

"Testing the inflatable habitat in one of the harshest, most remote sites on Earth gives us the opportunity to see what it would be like to use for lunar exploration," said Paul Lockhart, director of Constellation Systems for NASA’s Exploration Systems Mission Directorate, Headquarters, Washington.

NASA’s Constellation Program is working to send humans back to the moon by 2020. After initial sorties, the astronauts will set up a lunar outpost for long-duration stays, and they will need a place to live. The agency is developing concepts for habitation modules that provide protection for the astronauts and are easy to transport to the lunar surface.

"To land one pound of supplies on the lunar surface, it’ll require us to launch 125 pounds of hardware and fuel to get it there," Lockhart said. "So our habitation concepts have to be lightweight as well as durable. This prototype inflatable habitat can be taken down and redeployed multiple times, and it only takes four crew members a few hours to set up, permitting exploration beyond the initial landing area."

The structure looks something like an inflatable backyard bounce house for children, but it is far more sophisticated. It is insulated and heated, has power and is pressurized. It offers 384 square feet of living space and has, at its highest point, an 8-foot ceiling. During the test period, sensors will allow engineers to monitor the habitat’s performance.

The National Science Foundation also is interested in lighter, easier-to-assemble habitats. It currently uses a 50-year-old design known as a Jamesway hut, which is bulky and complex in comparison to the habitat being tested. Modern variations on the Jamesway, although lighter, are still rigid and difficult to ship, with limited insulation. During the test of the new inflatable habitat, the foundation will study improvements in packing, transportation and set up, as well as power consumption and damage tolerance for this newest variation of the concept.

To enable lunar exploration, the Constellation Program is developing a new fleet of spacecraft and rockets, as well as transportation and power systems for use on the surface of the moon. More information about NASA’s space exploration plans is available at:

http://www.nasa.gov/constellation

The inflatable habitat is being developed under NASA’s Innovative Partnerships Program. For more information, visit:

http://www.ipp.nasa.gov

Video of the send-off event is expected to be available Thursday on the NASA Television Video File. For NASA TV downlink, schedule and streaming video information, visit:

http://www.nasa.gov/ntv